相控陣探頭【奧林巴斯Olympus】
我們制造用于不同檢測應用的各種形狀和尺寸的相控陣探頭。這里用示意圖說明了幾種類型的探頭
典型陣列探頭的頻率范圍為1 MHz到17 MHz,晶片的數(shù)量范圍為10到128。Olympus提供各種各樣利用壓電復合材料技術的探頭,可進行各種各樣的檢測。本部分說明Olympus的標準相控陣探頭。這些探頭被分為三種類型:角度聲束探頭、整合楔塊探頭及水浸探頭。
其它類型的探頭是根據(jù)應用需要而特殊設計的探頭。
整合式楔塊和符合規(guī)范的探頭
這種組合件將一體化楔塊和符合規(guī)范的探頭放置于同一個外殼中,這樣就使探頭和楔塊的組合件具有非常薄的側(cè)面,可以用于接觸式角度聲束檢測。由于無需在探頭和楔塊接觸面之間使用耦合劑,因此探頭和楔塊之間的耦合狀態(tài)會永遠保持*的狀態(tài)。這些探頭可對應力腐蝕裂紋進行手動檢測,還可用于符合AWS和DGS規(guī)范的應用,此外,這些探頭還可同時使用40°到70°角度對6.35毫米到19毫米的較厚表面進行手動焊縫檢測(對接接頭、角接接頭、T型接頭)。
- Probe and wedge in the same housing
- The lowest-profile probe-and-wedge combination for contact angle beam inspection
- Coupling always good between probe and wedge interfaces, no need for couplant between the probe and wedge
- Very small assembly for easy access in restricted areas
- Inspections of 30° to 70° in steel, SW or LW
- Easy to handle
- Probes with an internal wedge can be specially ordered to fit a specific curvature radius.
Typical Applications
- Manual weld inspection of 6.35 mm to 19 mm (0.25 in. to 0.75 in.) thick surfaces (butt joints, corner joints, tee joints), using 40° to 70° simultaneously
- Manual inspection of stress-corrosion cracking
- AWS and DGS code compliant applications
Probe Specifications and Dimensions
Part Number | Item Number | Frequency (MHz) | Number of Elements | Pitch (mm) | Active Aperture (mm) | Elevation (mm) | Nominal Refracted Beam Angle in Steel | Integrated Wedge | External Dimensions mm (in.) |
L | W | H |
2L8-DGS1 | U8330598 | 2.0 | 8 | 1.0 | 8.0 | 9.0 | 58° SW | Yes | 27 (1.06) | 17 (0.67) | 22 (0.87) |
4L16-DGS1 | U8330597 | 4.0 | 16 | 0.5 | 8.0 | 9.0 | 58° SW | Yes | 27 (1.06) | 17 (0.67) | 22 (0.87) |
2.25L16-45SW1 | U8330014 | 2.25 | 16 | 0.75 | 12.0 | 12.0 | 45° SW | Yes | 30 (1.18) | 15 (0.59) | 31 (1.22) |
2.25L16-45LW1 | U8330495 | 2.25 | 16 | 0.75 | 12.0 | 12.0 | 45° LW | Yes | 30 (1.18) | 15 (0.59) | 31 (1.22) |
5L16-45SW1 | U8330496 | 5.0 | 16 | 0.60 | 9.6 | 10.0 | 45° SW | Yes | 30 (1.18) | 15 (0.59) | 31 (1.22) |
5L16-45LW1 | U8330497 | 5.0 | 16 | 0.60 | 9.6 | 10.0 | 45° LW | Yes | 30 (1.18) | 15 (0.59) | 31 (1.22) |
2.25L16-AWS1 | U8330660 | 2.25 | 16 | 1.0 | 16.0 | 16.0 | N/A | No | 25 (0.98) | 38 (1.50) | 18 (0.71) |
These probes come standard with an OmniScan® connector and a 2.5 m (8.2 ft) cable or can be specially fitted with other connectors and cable lengths |
深穿透型探頭
深穿透探頭可與各種楔塊配合使用,進行各種角度聲束的檢測應用。這些探頭于深穿透應用,如對較厚平板、焊縫、鍛件,及多噪聲或晶粒狀材料的檢測。
- Wave layers with acoustic adaptation to Rexolite®
- Captive anchoring screws are provided with the probe.
- A wide selection of wedges is available to suit any angle beam application.
Typical applications
A3, A4, and A5 probes
Deep penetration applications
- Thick plates and welds
- Forging
- Noisy or granular material
Probe specifications and dimensions
Part number | Frequency (MHz) | Number of elements | Pitch (mm) | Active Aperture (mm) | Elevation(mm) | External dimensions mm (in.) |
L | W | H |
3.5L16-A3 | 3.5 | 16 | 1.60 | 25.6 | 16.0 | 36 (1.41) | 36 (1.41) | 25 (0.98) |
5L16-A3 | 5.0 | 16 | 1.20 | 19.2 | 12.0 | 36 (1.41) | 36 (1.41) | 25 (0.98) |
1.5L16-A4 | 1.5 | 16 | 2.80 | 44.8 | 26.0 | 57 (2.25) | 46 (1.80) | 30 (1.19) |
2.25L16-A4 | 2.25 | 16 | 2.00 | 32.0 | 20.0 | 57 (2.25) | 46 (1.80) | 30 (1.19) |
2.25L32-A5 | 2.25 | 32 | 0.75 | 24.0 | 24.0 | 29 (1.15) | 43 (1.67) | 24 (0.96) |
5L32-A5 | 5.0 | 32 | 0.60 | 19.2 | 20.0 | 29 (1.15) | 43 (1.67) | 24 (0.96) |
These probes come standard with an OmniScan® connector and a 2.5?m (8.2?ft) cable or can be specially fitted with other connectors and cable lengths. |
焊縫檢測探頭
焊縫檢測探頭的外殼側(cè)面很薄且線纜從前面伸出的特點可以避免受到掃查器探頭架的干擾。這些探頭不僅適用于對厚焊縫進行的手動和自動檢測,還適用于對鑄鐵、鍛件、管道、管件、***加工部件和結(jié)構(gòu)部件中的裂縫和焊接缺陷的檢測。
- Low-profile housing
- Front-exit cable to avoid interference with the scanner probe holder
- Fits special PipeWIZARD® wedges designed for automated inspections of girth welds (sophisticated irrigation channels, locking carbide wear pins)
- Can be ordered with CE-certified Hypertronics connector
- Suitable for manual and automated inspections
- Available laterally focused probes improve defect length sizing (7.5CCEV100-60-A16)
Typical applications
- Automated inspection of girth welds with PipeWIZARD systems
- Manual or automated inspection of thick welds
- Detection of flaws and sizing
- Inspection of castings, forgings, pipes, tubes, and machined and structural components for cracks and welding defects
Probe specifications and dimensions
Part number | Frequency (MHz) | Number of elements | Pitch (mm) | Active Aperture (mm) | Elevation (mm) | External Dimensions mm (in.) |
L | W | H |
5L60-PWZ1 | 5.0 | 60 | 1.0 | 60.0 | 10.0 | 68 (2.68) | 26 (1.02) | 30 (1.18) |
7.5L60-PWZ1 | 7.5 | 60 | 1.0 | 60.0 | 10.0 | 68 (2.68) | 26 (1.02) | 30 (1.18) |
7.5L60-PWZ1* | 7.5 | 60 | 1.0 | 60.0 | 10.0 | 68 (2.68) | 26 (1.02) | 30 (1.18) |
5L48-PWZ2 | 5.0 | 48 | 1.0 | 48.0 | 10.0 | 56 (2.20) | 26 (1.02) | 30 (1.18) |
5L32-PWZ3 | 5.0 | 32 | 1.0 | 32.0 | 10.0 | 40 (1.57) | 26 (1.02) | 30 (1.18) |
7.5L32-PWZ3 | 7.5 | 32 | 1.0 | 32.0 | 10.0 | 40 (1.57) | 26 (1.02) | 30 (1.18) |
10L32-PWZ3 | 10.0 | 32 | 1.0 | 32.0 | 10.0 | 40 (1.57) | 26 (1.02) | 30 (1.18) |
7.5CCEV100-60-A16 | 7.5 | 60 | 1.0 | 60.0 | 18.0 | 68 (2.68) | 29 (1.14) | 30 (1.18) |
7.5CCEV100-60-A16** | 7.5 | 60 | 1.0 | 60.0 | 18.0 | 68 (2.68) | 29 (1.14) | 30 (1.18) |
These probes come standard with an OmniScan® connector and a 2.5?m (8.2?ft) cable or can be specially fitted with other connectors and cable lengths. |
近壁探頭
近壁探頭的兩端具有較短的盲區(qū)(*晶片的中心和zui后晶片的中心到與它們zui近的探頭外殼邊緣的距離是1.5毫米)。 它們可以*地適用于復合材料的通道檢測,并用于復合材料的C掃描檢測(分層、脫膠和多孔性)。
Advantages
- Shortened dead zone at both ends (1.5 mm between center of first or last element and housing edge)
- Well suited for composite channel inspections
- Used for C-scan inspections of composites (delamination, disbonding, and porosity)
Probe Specifications and Dimensions
Part Number | Item Number | Frequency (MHz) | Number of Elements | Pitch (mm) | Active Aperture (mm) | Elevation (mm) | External Dimensions mm (in.) |
L | W | H |
3.5L64-NW1 | U8330148 | 3.5 | 64 | 1.0 | 64.0 | 7.0 | 66 (2.60) | 19 (0.75) | 25 (0.98) |
5L64-NW1 | U8330134 | 5.0 | 64 | 1.0 | 64.0 | 7.0 | 66 (2.60) | 19 (0.75) | 25 (0.98) |
3.5L24-NW2 | U8330965 | 3.5 | 24 | 1.0 | 24.0 | 7.0 | 26 (1.02) | 19 (0.75) | 30 (1.18) |
5L24-NW2 | U8330155 | 5.0 | 24 | 1.0 | 24.0 | 7.0 | 26 (1.02) | 19 (0.75) | 30 (1.18) |
3.5L128-NW3 | U8330695 | 3.5 | 128 | 1.0 | 128.0 | 7.0 | 130 (5.12) | 21 (0.83) | 35 (1.38) |
5L128-NW3 | U8330647 | 5.0 | 128 | 1.0 | 128.0 | 7.0 | 130 (5.12) | 21 (0.83) | 35 (1.38) |
These probes come standard with an OmniScan® connector and a 2.5 m (8.2 ft) cable or can be specially fitted with other connectors and cable lengths. |
通用型探頭
用途廣泛的各種探頭與楔塊組合在一起的側(cè)面極薄,可以較為容易地進到空間狹小的區(qū)域。這些探頭可以和多種楔塊一起使用,進行各種角度聲束檢測應用。這些探頭不僅用于對6.35毫米到38毫米的較厚焊縫進行手動或自動檢測,還可對鑄鐵、鍛件、管道、管件、***加工部件及結(jié)構(gòu)部件的裂縫和焊縫缺陷進行檢測。
Probe Specifications and Dimensions
Part Number | Item Number | Frequency (MHz) | Number of Elements | Pitch (mm) | Active Aperture (mm) | Elevation (mm) | External Dimensions mm (in.) |
L | W | H |
5L16-A10 | U8330595 | 5.0 | 16 | 0.60 | 9.6 | 10.0 | 23 (0.91) | 16 (0.63) | 20 (0.79) |
10L32-A10 | U8330251 | 10.0 | 32 | 0.31 | 9.9 | 7.0 | 23 (0.91) | 16 (0.63) | 20 (0.79) |
5L32-A11 | U8330274 | 5.0 | 32 | 0.60 | 19.2 | 10.0 | 25 (0.98) | 23 (0.91) | 20 (0.79) |
5L64-A12 | U8330593 | 5.0 | 64 | 0.60 | 38.4 | 10.0 | 45 (1.77) | 23 (0.91) | 20 (0.79) |
5L60-A14 | U8330785 | 5.0 | 60 | 1.0 | 60.0 | 10.0 | 68 (2.68) | 23 (0.91) | 20 (0.79) |
7.5L60-A14 | U8330804 | 7.5 | 60 | 1.0 | 60.0 | 10.0 | 68 (2.68) | 23 (0.91) | 20 (0.79 |
線性陣列探頭是工業(yè)應用中zui常用的相控陣探頭。定義相控陣探頭的一個重要因素是探頭的激活孔徑。
小腳印探頭
小腳印探頭可進入到活動空間狹窄的區(qū)域(A00探頭的腳印尺寸為8×8毫米)。
- Access to confined areas (A00 probe has an 8 × 8 mm footprint)
- Cable connector can come out from either the side or the top
(A0 only). - Special-design small-footprint wedge
- 10L16-A00 is used for aerospace scribe-mark applications.
Probe Specifications and Dimensions
Part Number | Item Number | Frequency (MHz) | Number of Elements | Pitch (mm) | Active Aperture (mm) | Elevation (mm) | External Dimensions mm (in.) |
L | W | H |
5L10-A0-SIDE | U8330080 | 5.0 | 10 | 0.60 | 6.0 | 6.0 | 13 (0.51) | 10 (0.39) | 23 (0.91) |
5L10-A0-TOP | U8330075 | 5.0 | 10 | 0.60 | 6.0 | 6.0 | 13 (0.51) | 10 (0.39) | 23 (0.91) |
10L10-A0-SIDE | U8330110 | 10.0 | 10 | 0.60 | 6.0 | 6.0 | 13 (0.51) | 10 (0.39) | 23 (0.91) |
10L10-A0-TOP | U8330111 | 10.0 | 10 | 0.60 | 6.0 | 6.0 | 13 (0.51) | 10 (0.39) | 23 (0.91) |
7.5CCEV35-A15 | U8330826 | 7.5 | 16 | 0.50 | 8.0 |